The key selection criteria for an industrial camera include the resolution, frame rate, and interface – however, the exposure method, in other words, the use of a rolling shutter or global shutter sensor, must also be carefully evaluated in combination with the applied illumination to ensure optimal image capturing.
The latest CMOS rolling shutter cameras such as the Baumer CX series with Sony STARVIS sensors are distinguished by high sensitivity as well as low noise and are excellently suited for applications in the industrial sector. In combination with high sensor speed, the cameras are used in more and more applications that were previously reserved for camera models with global shutter sensors.?
Rolling or global shutters are two types of fully electronic shutters that are used in CMOS image sensors. They control the exposure time and thus the light quantity (volume of photons) that is converted inside the camera sensor, in the pixels, into electrons, then quantized and output as a digital value.
While a global shutter sensor exposes the entire image area simultaneously and thus generates an image?“in a flash”, a rolling shutter sensor exposes the individual lines with a time lag and outputs an image based on that.?
如果物體的移動速度快于傳感器的曝光和讀出時間,圖像可能會因逐行曝光而發生畸變——這就是所謂的卷簾快門效應。
With high frame rates of up to 100 frames/s, contemporary fast CMOS cameras with Sony STARVIS rolling shutter sensors noticeably minimize this effect, thus facilitating a great number of applications.
Some rolling shutter sensors have a special operation mode: the so-called global reset shutter. In this mode, all pixels are exposed simultaneously as with a global shutter, while the readout process takes place line by line with a time lag. This way, each line of the sensor is exposed for a different period of time, and a graduated brightness is created in the captured image. At the same time, potential distortions by the rolling shutter effect remain visible. This may complicate reliable image evaluation.?
However, by combining the global reset shutter operation mode with flash illumination and ambient light shadowing, the rolling shutter effect can be avoided. If the flash light dominates the exposure and other ambient light is suppressed, all pixels receive the same light quantity. The subsequent line-by-line reading out and the resulting different exposure lengths of the lines no longer play a role, as the ambient light has no effect. If the camera is also positioned in such a way that the movement direction of the shutter matches that of the object, geometric distortions by the rolling shutter effect can be reduced further.
If inspection objects are stationary, move only slowly, or are stopped for image capturing, then cameras with a rolling shutter CMOS sensor are an excellent choice and offer an extensive range of applications.